Energy Innovation
Ltd.
EXPERIENCE LIST
Please note: This is not an exhaustive list of projects worked on
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Location |
Notes |
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Absorption refrigeration feasibility study |
Ireland |
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Boiler economiser retrofit feasibility study |
Ireland |
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Combined Cycle Gas Turbine Fuel System Re-Calibration Speedtronic Mk IV |
Edison Thermoelectrical Marghera, Venezia, Italy |
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CHP feasibility Study including feasibility of IGCC with wood waste as fuel |
Ireland |
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Conversion of Boilers from heavy fuel oil (HFO) to natural gas |
Ireland |
Design of boiler-house gas detection system |
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Combined Heat and Power (CHP) Feasibility Study |
Ireland |
CHP Feasibility study for modern food manufacturing plant, electrical demand 3 MW(e) Project Value Euro 2.5m |
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Preparation of Proposal for 15-year maintenance contract for the Dublin Port Tunnel facility |
Ireland |
Preparation of a detailed proposal for the 15-year maintenance contract for the mechanical and electrical equipment |
Ireland |
Specification, preliminary design, tender, detail design, and project management of installation and commissioning of new 16T boiler. Project value Euro 712 K |
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5 MW(e)Combined Heat and Power (Cogeneration) Project; |
Ireland |
Completed detailed CHP feasibility study, and produced conceptual design models for possible 5 MW (e) integrated CHP plant. Project Value Euro 9.15 M |
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Comprehensive Site Energy Survey and Energy Audit |
Ireland |
Comprehensive Energy Audit and Energy Survey carried out to CIBSE AM5 1991 - Energy Audits and Surveys |
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Project to establish unit costs for all site energy and utilities usage. |
Ireland |
Pharmaceutical plant energy use survey in preparation for energy market de-regulation. |
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Retrofit of 349kW(ref) Refrigeration plant with R134a |
Ireland |
Technical evaluation of all retrofit options Project value Euro 305 K. |
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Installation of 530 kW(ref) NH3 Refrigeration plant |
Ireland |
Specification of new plant Project value Euro 800K |
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Installation of 400 kW(ref) NH3 Refrigeration plant |
Ireland |
Design of tie-ins to existing plant Project value Euro 661K |
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Feasibility Study on drop in HFC, HCFC and HC replacement gases for R12 and R22 for large industrial refrigeration plant. |
Ireland |
Evaluation of all possible retrofit options for a 430kW(Ref) R12 Sulzer refrigeration plant with a centrifugal compressor |
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Feasibility Study and lifecycle cost analysis of 500kW(ref) absorption refrigeration plant |
Ireland |
Absorption refrigeration at -25oC using gas turbine exhaust waste heat. Done as follow on from a CHP feasibility study. |
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Feasibility study on Waste Water Treatment Plant sludge drying using Gas Turbine exhaust waste heat. |
Ireland |
Study done to evaluate ways of making the subject plants thermal and electrical load profile more suitable for CHP |
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Feasibility study and preliminary design of system to process solvent waste as boiler fuel using existing equipment on site. |
Ireland |
Project to determine the feasibility of burning high calorific value waste process solvent in a planned future gas turbine waste heat recovery boiler, or in an existing gas fired flame tube boiler. |
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Feasibility study on centralised refrigeration plant incorporating ice / eutectic storage and waste heat powered absorption refrigeration. |
Ireland |
Energy reduction option in a large chemical plant with a high process cooling load at -20oC i.e. average cooling load of 3,150 kW (Ref.) |
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Project to commission an auto-sequence control system on four 530kW refrigeration plants. |
Ireland |
Project value Euro 44,430 achieving annual savings of Euro 102,922. Auto sequencing of start-up and shutdown avoiding part load operation on screw compressors. |
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Development and implementation of Targeting and Monitoring system (STARK system). |
Ireland |
Implementation of energy target and monitoring system in a large pharmaceutical plant using existing infrastructure i.e. existing computer LAN |
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Replacement of 12" process piping headers |
Ireland |
Short turn-around replacement of 160m of 12" process piping header. Project value Euro 228,563 |
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Reverse Engineering Repair procedure for cast iron axial pump casings |
Ireland |
Unit Repair cost Euro 1,525 New item cost Euro 8,895 each |
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Reverse Engineering Repair procedure for cast iron large tank rake drive bull gear |
Ireland |
Material analysis and development of repair procedure for cast iron gear. |
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Reverse Engineering Repair and material selection for pump shaft, bearing and seal bushings |
Ireland |
Cost savings of Euro 6,362 per year per unit |
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Pump Selection - replacement of high maintenance multistage gear pumps with more robust centrifugal items |
Ireland |
Repair cost savings of Euro 5,000 per year per unit |
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Pump and line sizing for various fluids including viscous slurries |
Ireland |
Pump selection taking into account capital cost, lifecycle costs including energy efficiency and maintenance costs, and ease of installation. |
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Development of repair procedures for ASME VIII pressure vessels |
Ireland |
Pressure vessels damaged by stress corrosion cracking. All repairs to ASME VIII |
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Development of repair procedures for API 650 / API 653 storage tanks |
Ireland |
Erosion and corrosion damage, all repairs to API 653 |
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ABB Camlica Hydro Electric Power Plant Constructability review |
ABB, Birr, Switzerland |
Preparation of tender packages for issue to local mechanical and electrical contractors for the Camlica HEPP, Turkey. |
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Petrofina Angola. Re-furbishment and upgrade of the Pangala Gas Lift Station 3 x Waukesha L740GSI gas engines and 3 x Ingersoll Rand 4RDS-3 reciprocating compressors |
Ireland / Soyo, Angola |
Project value US$ 3.6 m Complete overhaul and upgrade of gas lift facility to provide re-injection for the Perofina / Sonangol Pangala and Quinguila on-shore fields |
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Mitsubishi Heavy Industries (MHI) Parana 535MW(e) Combined Cycle power Plant 4 x MW 701F |
Ireland |
Development of tender packages for local Argentinean mechanical and electrical erection contractors |
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Mitsubishi Heavy Industries (MHI) Una CCGT 1 x MW 701DA - Warranty Items |
Maasvlakte, Holland / Ireland |
Low Btu blast furnace gas fuelled unit Technical advice on resolution on miscellaneous warranty / punch-list items |
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Mitsubishi Heavy Industries (MHI) Saltend - Contract Management of consortium partner subcontractor claims 3 x MW 701FA |
MHI, Takasago, Japan |
Investigation and settlement of disputes relating to scope split in consortium agreement |
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Long term Maintenance Barking Power Station 5x MS 9001E CCGT |
Ireland / UK |
Proposal for long-term maintenance contract for gas turbines including repair of hot gas path parts by Wood Group |
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Preparation of proposal for the erection and commissioning of 1xGE Stag 106FA |
Ireland |
RWE Opel IPP Germany |
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GE Fife Energy 1x MS 9001FA - Subcontractor pre-qualification and selection, Pre-bid meeting and site survey |
Ireland / Fife, Scotland |
IPP on Scottish Coal gasification site Fife Scotland |
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Austrian Energy Poolbeg 2 x HRSG for Seimens V94.2 conversion to combined cycle. |
Ireland |
Feasibility study into Austrian Energy boiler tube bundle module fabrication in Ireland. Sourcing of suitably qualified craft labour, Establish costs, and finding suitable locations for the job. |
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MS 5001M Shop refurbishment, including Major Overhaul and control system upgrade and refurbishment Speedtronic Mk I control system |
GE Service Shop, Jacksonville, Florida, USA |
Power block unit conversion to stand alone unit |
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MS 5001K Fuel Regulator re-calibration and start-up |
Spain. |
Haagen temperature control |
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MS 5001N Combustion Inspection, |
Spain. |
Combustion inspection on heavy fuel oil fired unit |
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MS 5001N Speedtronic Mk II Control system re-calibration and modifications |
Spain. |
Addition of BOP contact inputs and outputs. Back-plane wiring mod.s for new sequencing. |
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MS 5001K Fuel Regulator Control system retrofit |
Spain. |
Haagen to Temcon I temperature control retrofit |
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MS 6001B Installation and Mk IV Speedtronic Start-up, |
Rhode Island, USA. |
IPP Plant - Pawtuckett Power |
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MS 5001MSpeedtronic Mk I re-calibration and start-up, |
Springville, Mass., USA |
Unit start-up after major overhaul |
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MS 5000 Parts Interchangeability Study, and Spare Rotor Program, |
GE Service Shop Basildon, UK |
Study into interchangeability of rotor parts between different model MS 5001 and also MS 5002 to improve GE rotor exchange service |
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3 x MS 9001E Exhaust Damper retrofit and exhaust plenum modifications |
Abu Dhabi, UAE. |
Project included retrofit of internal insulation and cladding to GT - Boiler exhaust duct. |
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MS 9001E Bearing Inspection, |
Abu Dhabi, UAE. |
Fast turn-around bearing inspection, all bearings removed without removing the GT rotor. |
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MS 5002B Speedtronic Mk II to Speedtronic Mk IV Simplex retrofit troubleshooting |
QGPC, PS3, Qatar. |
AEG Packaged Frame 5 GT installed in Zone 2 enclosure. Compressor drive. |
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MS 5001E Fuel regulator re-calibration, troubleshooting and start-up, |
Valentia, Venezuela. |
Re-located unit providing heat and power for a paper mill in Venezuela |
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MS 9001E (PG 9171E) Exhaust Damper Retrofit and Speedtronic Mk IV+ control system |
Abu Dhabi, UAE. |
Project to integrate the control of waste heat recovery boilers with Mk IV control system. GT Exhaust damper interlock sequencing moved from boiler control system to GT control system |
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MS 9001E (PG 9171E) Site residency, Combustion Inspections. Control System Speed Mk IV + |
Abu Dhabi, UAE |
One of the first Mk IV+ sites. |
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MS 5001K Major overhaul and Control System re-calibration of with Fuel Regulator control system |
ALPART Jamaica |
GE MAC temp. control |
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De-mothballing and commissioning of 6 x LM2500s with Speedtronic Mk IV control systems. |
Marjan GOSP 2, Marjan Field. Arabian Gulf, KSA. |
Marjan GOSP 2 - the largest offshore gas compression platform in the world when built. Full output of 600 MMSCFD (million standard cubic feet per day) gas at 535 psi (36 Bar), 350,000 BPD (barrels per day) Oil |
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Start-Up 1 x MS 6001B Speedtronic Mk IV+ control system. |
Port Harcourt, Nigeria. |
Project to provide power for the NNPC / Shell Pt Harcourt LNG terminal |
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Major Overhaul and control system modifications MS 9001E (9171E) with Speedtronic Mk IV controls. |
Abu Dhabi, UAE. |
Al Taweelah UAE, one of the largest power and desalination plants in the middle east. |
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MS 9001E (9151E) Hot Gas Path inspection, Major Overhaul and control system re-calibration, Speedtronic Mk II with ITS control system |
Beersheba, Israel. |
Hot gas path inspection developed into major inspection and removal of compressor stator vanes due to FOD |
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Start-up MS 9001E (9171E) with Speedtronic Mk V control system. |
Port Dickson, Malaysia |
One of the first IPPs in Malaysia. The first IPP to synchronize with the grid. Fast track construction schedule |
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Start-up of 1 x MS 6001B with Speedtronic Mk V control system. |
Miri, Malaysia |
Fast track start-up of simple cycle GT unit in power starved area of northern Sarawak (Borneo). Project value US$ 16M. |
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Mk V controls troubleshooting on full load string test of LM 6000 Speedtronic Mk V Control system |
Nuovo Pignone, Massa, Italy |
First Nuovo Pignone packaged LM 6000. First LM 6000 with Mk V and Woodward fuel system. Generator drive for offshore application with Hamilton Oil UK. |
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Resolution of warranty items on 1 x MS 6001B installation, mechanical and controls, Speedtronic Mk V and Historian |
Miri, Malaysia |
Resolution of punch-list items and problems with integration of new 35 MW Frame 6 with existing 16 smaller GTs (3MW to 12 MW) on the power grid. |